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About Die Casting
Die casting is the process of forcing molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter and tin based alloys,although ferrous metal die castings are possible.The die casting method is especially suited for applications where a large quantity of small to medium sized parts are needed with good detail, a fine surface quality and dimensional consistency.
In recent years, injection-molded plastic parts have replaced some die castings because they are cheaper and lighter.[citation needed] Plastic parts are a practical alternative if hardness is not required and little strength is needed.
Die Casting, A Description of the Die Casting Process - Die casting is a manufacturing process in which molten metal is injected, under considerable pressure, into a hardened steel die or also called die casting mold. Dies are often water-cooled. The die is then opened, and the die casting parts are ejected (many times thousands of die casting parts each day, sometimes only a few hundred die casting parts). Once the die casting tooling is paid for, die casting parts are a very inexpensive aluminum part manufacturing process.
Die casting is a versatile process for producing engineered metal parts by forcing molten metal under high pressure into reusable steel molds. These molds, called dies, can be designed to produce complex shapes with a high degree of accuracy and repeatability. Parts can be sharply defined, with smooth or textured surfaces, and are suitable for a wide variety of attractive and serviceable finishes.
Die casting are among the highest volume, mass-produced items manufactured by the metalworking industry, and they can be found in thousands of consumer, commercial and industrial products. Die cast parts are important components of products ranging from automobiles to toys. Parts can be as simple as a sink faucet or as complex as a connector housing.
